FRONT DOOR > DISASSEMBLY

for Preparation Click here


HINT:
  1. Use the same procedure for both the RH and LH sides.
  2. The procedure described below is for the RH side.



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.



2. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH


    B211125

  1. Disengage the clip and 2 guides and remove the front door lower frame bracket garnish.



3. REMOVE FRONT ARMREST BASE UPPER PANEL (w/o Screw)


    B212548E01

  1. Using a moulding remover, disengage the 6 claws and remove the front armrest base upper panel.
    Text in Illustration 
    *1
    		Moulding Remover

  1. Disconnect the connector.



4. REMOVE FRONT ARMREST BASE UPPER PANEL (w/ Screw)


    B258254E01

  1. Using a screwdriver with its tip wrapped in protective tape, disengage the claw and open the door armrest cap.
    Text in Illustration 
    *1
    		Protective Tape



    B258256

  1. Remove the screw.



    B258257E01

  1. Using a moulding remover, disengage the 6 claws and remove the front armrest base upper panel.
    Text in Illustration 
    *1
    		Moulding Remover

  1. Disconnect the connector.



    B258259

  1. Disengage the claw and remove the door armrest cap.



5. REMOVE FRONT DOOR INSIDE HANDLE BEZEL


    B211124E02

  1. Using a moulding remover, disengage the 4 claws and remove the front door inside handle bezel.
    Text in Illustration 
    *1
    		Moulding Remover



6. REMOVE DOOR ASSIST GRIP COVER


    B220966E01

  1. Using a moulding remover, disengage the 6 claws and remove the door assist grip cover.
    Text in Illustration 
    *1
    		Moulding Remover



7. REMOVE DOOR SPEAKER GRILLE BASE


    B212550

  1. Disengage the 4 claws and remove the door speaker grille base.



8. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    B212551

  1. Disconnect the connector.

  1. Remove the 3 screws.



    B218471

  1. Disengage the 10 clips and 6 claws.



    B212553

  1. Disconnect the front door lock remote control cable and front door inside locking cable and remove the front door trim board.



9. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY


    B174780

  1. Disengage the 2 claws and remove the front door inside handle.



10. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY


B214151

  1. Disengage the 3 claws and remove the front No. 2 speaker.



11. REMOVE FRONT DOOR GLASS INNER WEATHERSTRIP


    B212554

  1. Remove the front door glass inner weatherstrip.



12. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY


B212499

  1. Disconnect the speaker connector.



    B212497

  1. Drill out the 3 rivet heads using a drill with a bit diameter of less than 4 mm (0.16 in.), and remove the No. 1 speaker.

  1. Move the drill around the rivet head circumference to cut the flange.

    CAUTION:
    Be careful. The cut rivet is very hot.

    NOTICE:
    Do not drill the rivet at an angle as this will cause damage to the drill and drill hole. Line up the drill and rivet, and carefully drill the rivet head straight out.

  1. After drilling out the flange, continue drilling to push out the shards on the drill.

  1. Using a vacuum cleaner, remove the rivet fragments and shavings from the inside of the door.



13. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY

HINT:
Use the same procedure as for the LH side (Click here).



14. REMOVE FRONT DOOR WINDOW FRAME REAR MOULDING

HINT:
Use the same procedure as for the LH side (Click here).



15. REMOVE FRONT DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY

HINT:
Use the same procedure as for the LH side (Click here).



16. REMOVE SIDE AIRBAG SENSOR

CAUTION:
Confirm that the cable is disconnected from the battery negative (-) terminal. Even an impact to only the airbag sensor will cause the airbag to deploy.



    B214073E01

  1. Slide the outer housing and disconnect the airbag connector.
    Text in Illustration 
    *1
    		Outer Housing



    B214075E01

  1. Remove the bolt.

  1. Disengage the guide and remove the side airbag sensor.



17. REMOVE FRONT DOOR SERVICE HOLE COVER


    B212555

  1. Remove the bolt and remove the ground wire.

  1. Disconnect the connector.

  1. Disengage the clamps, and then remove the front door service hole cover.

    NOTICE:
    Remove any tape remaining on the door side.



18. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY

  1. Provisionally install the power window switch.



    B212558

  1. Move the front door glass until the 2 bolts can be seen through the service holes.

  1. Remove the 2 bolts.

    NOTICE:
    Do not drop or damage the front door glass when removing the bolts.



    B212559

  1. Remove the front door glass in the direction indicated by the arrows in the illustration.

    NOTICE:
    Do not damage the front door glass sub-assembly.

  1. Remove the power window switch.



19. REMOVE FRONT DOOR GLASS RUN


    B212562

  1. Remove the front door glass run.



20. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY


    B212561E01

  1. Disconnect the connector.

  1. Remove the regulator wire from the holder.

  1. Disengage the clamp (A).

  1. Remove the 3 bolts.

  1. Remove the 3 nuts (B) and disengage the clamps.

  1. Remove the nut (C), disengage the clamp, and remove the front door window regulator.

    NOTICE:
    1. Do not disassemble the front door window regulator motor.
    2. To prevent the front door window regulator from dropping, support the front door window regulator by hand when removing the nut (C) and disengaging the clamp.

    HINT:
    Remove the front door window regulator through the service hole.



21. REMOVE FRONT DOOR STIFFENER CUSHION


    B222168E02

  1. Remove the 2 bolts and peel off the double-sided tape, and remove the front door stiffener cushion.
    Text in Illustration 
    *1
    		Double-sided Tape



22. REMOVE FRONT DOOR CHECK ASSEMBLY


    B212565

  1. Remove the 3 bolts and remove the front door check.

    NOTICE:
    Do not drop or damage the front door check when removing the bolts.

    HINT:
    Remove the front door check through the service hole.



23. REMOVE FRONT DOOR FRAME REAR LOWER SUB-ASSEMBLY


    B212564

  1. Remove the bolt and remove the front door frame rear lower sub-assembly.

    NOTICE:
    Do not drop or damage the front door frame rear lower sub-assembly when removing the bolt.

    HINT:
    Remove the front door frame rear lower sub-assembly through the service hole.



24. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Driver Side)


    B212566

  1. Remove the hole plug.

  1. Using "TORX" socket wrench T30, loosen the screw and remove the cover.



    B175393

  1. Disengage the 2 claws and remove the lock cylinder.



25. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)


    B215129

  1. Remove the hole plug.

  1. Using "TORX" socket wrench T30, loosen the screw and remove the cover.



26. REMOVE FRONT DOOR LOCK ASSEMBLY


    B212568

  1. Using "TORX" socket wrench T30, loosen the 3 screws.

  1. Move the front door lock downward, remove the outside handle frame link, and remove the front door lock.

  1. Remove the door lock wire harness seal from the front door lock.

    HINT:
    Remove the front door lock through the service hole.



27. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY (w/o Entry and Start System)


    B212569

  1. Pull up the door handle holder as shown by the arrow.



    B212571

  1. Pull the front door outside handle toward the back of the vehicle, disengage the front door outside handle frame RH, and remove the handle from the front door outside handle frame.



28. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY (w/ Entry and Start System)


    B213826

  1. Disengage the clamp.

  1. Disengage the connector cover at 4 locations using a screwdriver and separate the connector.



    B215107

  1. Pull up the door handle holder as shown by the arrow.



    B212571

  1. Pull the front door outside handle toward the back of the vehicle, disengage the front door outside handle frame, and remove the handle from the front door outside handle frame.



29. REMOVE FRONT DOOR OUTSIDE HANDLE FRONT PAD


    B212626

  1. Disengage the 3 claws and remove the front door outside handle front pad.



30. REMOVE FRONT DOOR OUTSIDE HANDLE REAR PAD


    B212573

  1. Disengage the 2 claws and remove the front door outside handle rear pad.



31. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY (w/o Entry and Start System)


    B212627

  1. Using "TORX" socket wrench T30, loosen the screw.

  1. Slide the front outside handle frame to remove it.



32. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY (w/ Entry and Start System)


    B215125

  1. Disengage the 4 clamps.

  1. Disconnect the connector.



    B215106

  1. Using "TORX" socket wrench T30, loosen the screw.

  1. Slide the front outside handle frame to remove it.



33. REMOVE ELECTRICAL KEY WIRE HARNESS (w/ Entry and Start System)


    B214563

  1. Disengage the clamp and remove the electrical key wire harness from the front outside handle frame.



34. REMOVE FRONT DOOR WEATHERSTRIP


    B212629

  1. Disengage the 25 clips and remove the front door weatherstrip.



35. REMOVE CUSHION


    B212630

  1. Remove the 2 cushions from the door panel.